Bronze & Brass


Reference Guide


#4 Satin

Non-Directional

#8 Mirror

Satin Copper

Medium Oxidized Brass

US 10b Bronze
   

 

 

Nomenclature

The principal architectural copper alloys, commercial bronze 220, red brass 230, Muntz-metal 280, architectural bronze 385 and the silicon bronzes 651 and 655 are generally referred to in architectural parlance as “bronze.” The nickel silvers 745 and 796 are commonly identified as “white bronze’ while the other alloys are frequently grouped under the heading “yellow bronze.” The term “statuary bronze” is used to describe the range of naturally weathered or chemically oxidized brown to black surfaces. Patinas - both natural and artificial are often called “green bronze.”

Historically and technically, bronze is defined as an alloy in which the chief constituents are copper and tin; brass as an alloy in which the chief constituents are copper and zinc. Based on these definitions, only the casting alloys containing two percent or more tin can be classified as true bronzes. The other alloys, since they contain no tin, are in reality brasses. The justification for calling these alloys “bronzes” stems from the fact that they resemble tin bronze in both natural and weathered colors. Although the numerical designation system is used to identify copper alloys, it is doubtful that the term “bronze” which has connoted enduring beauty for centuries, will ever be discarded from the architect's vocabulary - nor should it be.

 

A Little About Brass

True brass is an alloy of copper and zinc. It tends to oxidize (tarnish) quickly when exposed to air which is a major reason why most brass is given a clear coating of lacquer to prevent this condition. Most conventional polishes such as "Brasso ®", "Twinkle ®", etc. coat the raw metal with a thin film of oil to inhibit the development of future tarnishing.

 

Advantages of using brass

The use of brass provides an excellent, high class, look. The advantages of brass for architectural applications include its excellent corrosive resistance, and its joining, plating, polishing and finishing characteristics. Brass is easily machined.

 

Disadvantages of using brass

Brass requires a good deal of maintenance since it is prone to a blackish tarnish.

 

Metal care tips for finished, lacquered brass

Most commercial metal polishes usually contain solvents and detergents to remove the tarnish, mild abrasives to polish the metal, and oils to act as a barrier between the raw metal and air.

Brass products can turn "black" due to the over-use or misuse of polish. The biggest challenge to upkeep most metals, including brass, is the removal and inhibition of tarnish. All substances, especially metals, oxidize when exposed to air. Once tarnish is removed, a chemical barrier should be created between the bare metal and the air to inhibit the process from re-occurring.

Many people over-use and flood metal surfaces with polishes thinking they are better protecting the surface. It is an incorrect assumption that the use of more polish will provide more protection. More polish creates a smudging problem since fingerprints (human body oils) "dissolve" the solvency of the metal polish. Additionally, too much polish may discolor the surface.

Polishing
Apply a trace amount creating a thin film. Only apply an adequate amount of metal polish and spread out the amount on an absorbent rag. Then, let the rag dry out for 24 hours before using on most metals. Apply this trace amount of polish with the grain of the brass with one hand while buffing it out in a rapid motion (creating friction) with the other hand.

This burnishing, or buffing, action will harden the polish and create a surface more difficult to smudge or discolor.

What not to do
Do not use heavy abrasives to clean brass.

 

Metal care tips for "raw" brass

The care of most raw metals is a 2-step process. They are:

Step 1. Cleaning
To clean light soils use isopropyl (a.k.a. rubbing alcohol) applied with the sponge side of a light-duty, "white-padded" scrubbing sponge. In the event of tougher scuffmarks or heavier soils, flip over the sponge and gently agitate moving the white scrub pad with the grain of the metal.

Dampen the sponge side with water, and apply a light scouring low abrasion cream onto it. Work the abrasion cream into the sponge, and then stroke with the grain. When completed, wipe the surface thoroughly clean with a clean, soft rag. Once surface is cleaned, then go to the next step, polishing.

Step 2. Polishing
Use one of the best tools to polish brass, a "yellow" treated dust cloth, which provides just the right amount of oil onto metal. Wipe down the brass with this cloth and then buff it dry with a soft, cotton cloth. The trace amount of oil contained in the cloth should not smear or discolor, especially after buffing.

Use olive oil. Rub brass with a cloth treated with olive oil after each polishing and the brass will look brighter and require less polishing. Olive oil retards tarnish.

What not to do
Do not use heavy abrasives to clean brass.

 

Popular Bronze/Brass Names & Compositions

Alloy 220 - Commercial Bronze - Nominal Composition 90% Copper, 10% Zinc
Alloy 230 - Red Brass - Nominal Composition 85% Copper, 15% Zinc
Alloy 280 - Muntz Metal - Nominal Composition 60% Copper, 40% Zinc
Alloy 385 - Architectural Bronze - Nominal Composition 57% Copper, 40% Zinc, 3% Lead
Alloy 745 - Nickel Silver - Nominal Composition 65% Copper, 25% Zinc, 10% Nickel

   

 

 

Brass, Copper & Muntz Sheet Weights:

Thickness Width x Length Est. Wt/Sht
20 GA (.032) 36 x 96 34
  36 x 120 41
48 x 96 42
48 x 120 55
48 x 144 68
18 GA (.040) 36 x 96 42
  36 x 120 53
36 x 144 63
48 x 96 56
48 x 120 70
48 x 144 84
16 GA (.050) 36 x 96 54
  36 x 120 67
36 x 144 81
48 x 96 72
48 x 120 90
48 x 144 108
14 GA (.062) 36 x 96 67
  36 x 120 84
36 x 144 102
48 x 96 88
48 x 120 110
48 x 144 132
12 GA (.080) 36 x 96 85
  36 x 120 106
36 x 144 127
48 x 96 112
48 x 120 142
48 x 144 170
11 GA (.090) 36 x 96 95
  36 x 120 120
36 x 144 144
48 x 96 128
48 x 120 160
48 x 144 192
.125 36 x 96 131
  36 x 120 165
36 x 144 197
48 x 96 176
48 x 120 220
48 x 144 264
.187 36 x 96 198
  36 x 120 247
36 x 144 297
48 x 96 264
48 x 120 330
48 x 144 396
.250 36 x 96 262
  36 x 120 330
36 x 144 396
48 x 96 349
48 x 120 444
48 x 144 528
   

 

 

Brass/Bronze Rectangular Bars: (Weights are per foot)

A "

B "
1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1-1/2
1/4 .115                
3/8 .173 .265 .345*            
1/2 .231* .350* .461* .691*          
5/8 .289* .432* .576* .870* 1.15        
3/4 .346* .520* .691* 1.04* 1.38* 1.13      
7/8 .403 .604 .806 1.21 1.61 2.02      
1 .461* .691* .921* 1.38* 1.84* 2.3* 2.76*    
1-1/4 .576* .863 .676 1.15* 1.73* 2.30* 2.88 3.46  
1-1/2 .691* 1.04* 1.38* 2.07* 2.76* 3.46 4.14* 5.55  
1-5/8 .748 1.13 1.49 2.24 2.99 3.75 4.60    
1-3/4 .806 1.21 .907 1.61 2.42 3.22   5.07  
2 .921* 1.38* 1.84* 2.76* 3.68* 4.61 5.53* 7.37 11.05
2-1/4 1.04   2.07 3.11 4.16 5.20 6.22    
2-1/2 1.15 1.73* 2.31* 3.45* 4.60* 5.75 6.91 9.20 13.82
3 1.38* 2.08* 2.77* 4.15* 5.53 6.90 8.298 11.05 16.58
3-1/4 1.46*                
3-1/2   2.42*              
4 1.84 2.76* 3.68* 5.53 7.37 9.20 11.05 14.74 22.10
   

Gunderlin © 2008